Some Things You Need To Know About Warehouse Floor Coatings

When talking about floors in warehouses, floor flatness or floor levelness is not the only thing to consider. There is actually a bundle to think about, and what we will tackle here is just one of them: the right material for warehouse floor coating.

If you are wondering about what exactly is the appropriate floor coating for warehouse floors, you are not alone. There are actually a number of people who have the same question as you do. It is a hot subject of advertisements in trade journals, which offer various coatings that all promise optimal performance in all kinds of conditions. Every one also claims to have the best price offers in the industry.

Most warehouse managers actually waste a lot of time and money believing these advertisements. Without knowing the exact qualities to look for, they purchase floor coatings depending on how convincing the promises in the advertisements are. Basing their judgement on what the advertisements are saying, they believe that the only quality to look for in floor coating products is its excellent appearance. They also purchase such product if it promises professional application and performance warranty. What they fail to see is that they have to choose a floor coating on the basis of its suitability to the job at hand.

If you want a floor coating that will work on your needs, you have to first determine the kinds of stresses the coating is expected to handle. You must also pinpoint the nature of the warehouse materials. Are there reagent chemicals, specialty chemicals, corrosive liquids and solvents? Inventory the chemical substances stored in the warehouse. These chemical substances can damage warehouse floors when they come in contact and can affect its floor flatness. Therefore, you need a floor finish that can withstand potential chemical spills.

The coating on the floor should also enhance the appearance of the floor. It has to produce a lustre with regular cleaning. But regular cleaning can also damage floor coatings from constant friction with cleaning materials. A good coating on floors can withstand the rigors of cleaning. It should not chip, discolour, and undo wear.

Most of all, good floor coatings must retain their vital properties after years of use. Routine maintenance like cleaning, scrubbing, power-sweeping, and such can damage the floor finish unless it is designed to endure this kind of treatment.

Industrial floor finishes are supported by several resin systems that have their own strengths and weaknesses. Apart from epoxy, other resin systems are:

There is the virtually indestructible resin system, polyester, which can perform well but can be extremely expensive. It also demands up-to-the-point surface preparation before it can be applied.

There is also polyurethane, a very durable and good-looking finish. It is usually tailored with acrylic resin to attain color retention and a superior shine. It entails a primer coat for adhesion and is more costly than epoxy.

With these given information, you can go to consultations with floor coating businesses knowing what questions to ask them. You can try to know the level of quality and workmanship of coating suppliers by going online and looking for feedback from previous clients. You can also know online the track record and reputation of the floor coating companies to talk with.

Selecting Concrete Floor Coatings

Concrete is made by mixing together proportionate amounts of cement, sand, water and aggregate. The untreated final product, by nature, is a porous material that is surprisingly vulnerable.

It is used extensively for floors in basements and garages, as well as in warehouse facilities, manufacturing and food processing plants because of its durability. Since it can stand up to heavy traffic abuse and harsh chemicals, concrete gives the impression as being indestructible.

But, this is not always true.

Concrete floor coatings provide extra layers of protection that are necessary in order for the hardened final product to endure constant wear and tear. In addition, these coatings can also transform a somewhat drab looking surface into a thing of beauty, as well as support maintenance requirements and improve skid resistance.

There are literally dozens of products available for coating concrete depending upon the desired result. The challenge is to find the most economical and practical solution to meet your overall objective.

Mix-in pigments and other add-ins can create special decorative effects to include metallic or luminescent finishes. Ease of installation, curing times and resistance to abrasion are important aspects to your final selection. Of course, higher price tags go hand-in-hand with higher quality coatings.

The word coating, as it relates to concrete floors, broadly refers to different types of cement based toppings, paints and epoxy material that are used to cure the concrete. The most commonly used concrete coatings are hybrids of epoxies, urethanes, acrylics and polyureas, which has a fast drying time that permits many coats to be built upon quickly.

Bear in mind that floor coverings will hide a multitude of problems associated with improper floor structures. In other words, you can cover up the problem of cracks, spalls and unevenness by adding a raised floor surface, but unless the concrete floor itself is patched, repaired and leveled properly, you will waste your money by applying a coating system to a distressed surface.

Depending on the severity of the floor surface itself, the challenge is to choose the most effective material and application that will result in the best performance and lowest life cycle cost. Total floor protection should be part of any study or evaluation for new or old concrete floor protection.

There is a very complete selection process to narrow the search for the right product and application for concrete floor coatings. Remember, you must not only select the material, but also a total system in terms of application, total thickness, and aesthetics.

Which Concrete Floor Coatings are Right For Your Facility?

Concrete is a unique product that results from combining cement, sand, water and aggregates. It solidifies into a hard, stone-like slab with amazing strength and durability. Because of this, concrete is popularly used in a variety of applications.

Facility floors in decks, garages, basements, warehouses, storage rooms, manufacturing floors and other facility areas need the application of high-performance industrial concrete floor coatings to endure the stress brought by daily operations. Although concrete floors can withstand the operational load for long periods of time, industrial concrete floor coatings can bolster resistance to chemical and physical damages for much longer.

Criteria for Selection of Floor Coatings

With many kinds of floor coatings products out in the market today, choosing the right one for the facility can be difficult. But when facility managers keep in mind the actual requirement of the facility, the choice is made easier. Below are some requirements that may come up for the facility, and for which various industrial floor coatings can be used:

1. Repair and protection of damaged floors

2. Quality performance of facility floors

3. Transforming dull floors into beautiful surfaces

4. Cost-efficiency and practicality

5. Ease of installation

6. Time constraints and service uptime

The choice of coating product may be based on one or a combination of requirements, and there are as many equivalent products suitable for each. From cement-based toppings, coatings, and curing materials, not to mention choices in epoxy mixes, urethane-based coats, polyureas or acrylics.

Selecting Coatings for Repair and Protection

Floors decay in time and due to daily wear and tear. Floor surfaces may show cracks and holes, or become slippery and more dangerous to walk on as their resistant abilities are lessened. Floor damages can result to:

1. Uneven surfaces that pose safety threats or potential accidents.

2. Ugly- and dirty-looking floors.

3. Growth of harmful microorganisms that pose health threats.

4. More severe floor damage.

Industrial concrete floor coatings with excellent repair and protective abilities should be chosen for the project. Epoxy fillers are poured on cracks and holes to level the surface prior to application. With deep cracks, sand or quartz mixed with epoxy can be poured on the hole to fill it up. In cases of hairline cracks, sanding can be done prior to industrial concrete floor coatings application to even the surface.

Selecting Coatings for Beautiful Floors

For facility floor make-overs, industrial concrete floor coatings bring back their original beautiful look. For floor beautification, some options for coating products are below:

1. Clear and glossy epoxies. The standard choice for enhancing the look of facility floors, colorless industrial concrete floor coatings hide the tiniest imperfections.

2. Shark-grip satiny coatings. Grips mixed with industrial concrete floor coatings provide an easy-to-clean and skid-resistant rough texture to floors. It also brings out a satin sheen to the top coat, hiding minor floor damages.

3. Multi-colored chips. Freshly-applied top coats are broadcasted with a measured amount of colored chips. The result is a beautiful floor finish.

Industrial concrete floor coatings bring facility floors back to their top condition and former beauty. They revive the floors from physical and chemical damages inflicted by daily operations and traffic. In choosing the coatings to use, facility managers must stick to the true requirements of the project. When it comes down to a choice between cost and performance, the latter should not be sacrificed at any cost.